Steps to Remanufacturing Process of Toner Cartridges

October 23, 2012 No Comments

Remanufactured toner cartridges provide users with another cost-efficient alternative printer consumable aside from compatible toner cartridges. It is often stated that remanufactured toner cartridges under went several processes to ensure that they are of top-quality and can be comparable to OEM cartridges when it comes to terms of printing capacity and performance even though they are considered as recycled cartridges or refurbished used OEM cartridges.

In this article, TonerBoss blog will provide you an informative sequence of how these remanufactured toner cartridges are refurbished complete with videos to let you see what really happens inside a remanufacturing company:


Step 1: Inspecting raw materials – all materials are individually inspected and verified against strict standards. The inspection involves a visual inspection of dents, scratches or signs of too much strain. These components are also inspected for conformity of industry standards.

Step 2: When a toner cartridge is no longer viable but its parts are still useable, the toner cartridge is dissembled and recycled.

Step 3: Cleaning toner cartridges – the toner cartridge is methodically cleaned with industry-approved cleaning solutions to remove residue and alien particles from the components. From here the toner is ready to be filled.


Step 4: Refilling toner – there are different ways TonerBoss are able to refill a cartridge: (a) by hand, (b) by using digital auto-fill.

Step 5: The toner hopper is sealed then to create leak-proof cartridge that is easy for the consumer to install. We use only industry-recognized and patent-conforming seal processes.

Step 6: Our trained factory technicians assemble all cartridges both with compatible components and used OEM materials.


Step 7: Post testing – each cartridge is post tested based on industry standard print tests to ensure outstanding performance and OEM-comparative print quality.

Step 8: Quality control – each step in our manufacturing process is monitored by dedicated quality technicians. Each step in the production process undergoes regular and spot inspections to guarantee consistency and conformity to the company-approved remanufacturing process.

Step 9: Packaging – each cartridge undergoes a final inspection to ensure that it meets company standard and consumer expectation. Cartridges are cleaned, polished, heat-sealed in a static resistant bag, and boxed in our customer-designed recycled box.

TonerBoss is one of the leading HP toners and printer cartridges specialist which has been providing compatible and remanufactured cartridges & other printer supplies for quality affordable printing since 2002. We have an extensive selection of laser toner cartridges, ink cartridges, MICR toners and fuser & maintenance Kits.

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